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Yancheng Zhang

Yancheng Zhang

Researcher Scientist

Center · CEMEF

Awards & distinctions

  • 2023 Digital Twin Best Presentation Nomination Award. The 3rd Digital Twin International Conference

Team

2MS - Métallurgie, Mécanique, Structure et Solidification

Biography

ZHANG Yancheng is a researcher specializing in the numerical modeling of additive manufacturing processes, with significant expertise in thermomechanics, multiscale simulation, and materials behavior. His work focuses on the analysis of processes such as *Laser Powder Bed Fusion* (L-PBF) for metals, such as nickel-based superalloys (Inconel 718), and semi-crystalline polymers, notably polyamide-12 (PA12). His research aims to understand the complex physical mechanisms involved in manufacturing, such as thermal interactions, phase transformations, residual stresses, and deformations, by incorporating innovative approaches such as *Cellular Automaton* (CA) methods, crystalline plasticity, and *Reduced Order Modeling* (ROM). ZHANG Yancheng has also contributed to the development of numerical frameworks that couple thermomechanics, hydrodynamics, and crystallization kinetics, enabling predictive simulation of defects and the mechanical properties of manufactured parts. His recent work explores the optimization of hybrid processes (*Metal Hybrid Additive Manufacturing*) and the improvement of dimensional accuracy, while seeking to reduce computational costs through adaptive meshing or multiscale modeling strategies.

Publication(s)

  • 2026
    Recent advances in metal hybrid additive manufacturing: a comprehensive review DOI : 10.1088/2631-7990/ae36d3
  • 2026
    Thermo-mechanical simulation of L-PBF process at part-scale by coupling grain structure calculation and crystal viscoplasticity DOI : 10.1016/j.cma.2025.118429
  • 2026
    Deformation and stress evolution during laser powder bed fusion of semi-crystalline polyamide-12 DOI : 10.1016/j.addma.2025.105061
  • 2025
    Thermal-solutal convection-induced low-angle grain boundaries in single-crystal nickel-based superalloy solidification DOI : 10.1016/j.jmst.2024.04.054
  • 2025
    Improved Thermal Resolution and Macroscale Phase Transformation Modeling of the Semi-Crystalline Polymer Polyamide-12 during Laser Powder Bed Fusion DOI : 10.1016/j.amf.2024.200185
  • 2025
    Homogenization methods for thermal study of support structure in laser powder bed fusion (L-PBF) – application to process numerical modeling DOI : 10.1108/HFF-09-2024-0683
  • 2025
    Construction of Data Sequence for Model Order Reduction in Thermomechanical Modeling of DED Additive Manufacturing DOI : 10.1002/nme.70005
  • 2025
    Metallurgically-driven thermomechanical analysis of multiple side-to-side laser melting on a 316L substrate DOI : 10.1016/j.addma.2025.104991
  • 2024
    Phase transformation and powder densification behavior of the polyamide-12 during powder bed fusion process DOI : 10.1016/j.optlastec.2024.111288
  • 2024
    The inherent strain method for simulation of additive manufacturing–A critical assessment based on a new variant of the method DOI : 10.1002/nme.7378
  • 2024
    Part-Scale Thermomechanical and Grain Structure Modeling for Additive Manufacturing: Status and Perspectives DOI : 10.3390/met14101173
  • 2023
    The inherent strain rate method for thermo-mechanical simulation of directed energy deposition additive manufacturing DOI : 10.1002/nme.7293
  • 2023
    Thermal behavior and morphology evolution of polyamide 12 in laser powder bed fusion process: Experimental characterization and numerical simulation DOI : 10.1016/j.jmapro.2023.08.015
  • 2022
    Finite Element Modeling of Powder Bed Fusion at Part Scale by a Super-Layer Deposition Method Based on Level Set and Mesh Adaptation DOI : 10.1115/1.4052386
  • 2022
    A new localized inverse identification method for high temperature testing under resistive heating: Application to the elastic-viscoplastic behaviour of L-PBF processed In718 DOI : 10.1111/str.12409
  • 2021
    Investigation of the effect of torch tilt and external magnetic field on arc during overlapping deposition of wire arc additive manufacturing DOI : 10.1108/RPJ-03-2020-0047
  • 2021
    Thermal analysis of the fused filament fabrication printing process: Experimental and numerical investigations DOI : 10.1007/s12289-020-01591-8
  • 2020
    Bio-inspired generative design for support structure generation and optimization in Additive Manufacturing (AM) DOI : 10.1016/j.cirp.2020.04.091
  • 2018
    Numerical modelling of fluid and solid thermomechanics in additive manufacturing by powder-bed fusion: Continuum and level set formulation applied to track- and part-scale simulations DOI : 10.1016/j.crme.2018.08.008
  • 2018
    Macroscopic thermal finite element modeling of additive metal manufacturing by selective laser melting process DOI : 10.1016/j.cma.2017.12.003
  • 2017
    Efficient hyper-reduced-order model (HROM) for thermal analysis in the moving frame DOI : 10.1002/nme.5466
  • 2016
    Some insights on the modelling of chip formation and its morphology during metal cutting operations DOI : 10.1016/j.crme.2016.02.003
  • 2015
    The interface strength and debonding for composite structures: Review and recent developments DOI : 10.1016/j.compstruct.2015.03.036
  • 2015
    Efficient hyper reduced-order model (HROM) for parametric studies of the 3D thermo-elasto-plastic calculation DOI : 10.1016/j.finel.2015.04.009
  • 2015
    On the selection of Johnson-Cook constitutive model parameters for Ti-6Al-4V using three types of numerical models of orthogonal cutting DOI : 10.1016/j.procir.2015.03.052
  • 2014
    Load transfer of graphene/carbon nanotube/polyethylene hybrid nanocomposite by molecular dynamics simulation DOI : 10.1016/j.compositesb.2014.03.009
  • 2013
    On different FE-based models to simulate cutting operation of Titanium alloy (Ti-6Al-4V) DOI : 10.5755/j01.mech.19.3.4656
  • 2013
    Effects of the dispersion of polymer wrapped two neighbouring single walled carbon nanotubes (SWNTs) on nanoengineering load transfer DOI : 10.1016/j.compositesb.2012.09.079
  • 2013
    Modelling of material cutting with a material microstructure-level (MML) model
  • 2013
    Challenges of the modeling methods for investigating the interaction between the CNT and the surrounding polymer DOI : 10.1155/2013/183026
  • 2013
    Quasi-analytical solution for the stable system of the multi-layer folded graphene wrinkles DOI : 10.1063/1.4817768
  • 2013
    Thermal conductivity dependence on chain length in amorphous polymers DOI : 10.1063/1.4804237
  • 2013
    An analytical solution on interface debonding for large diameter carbon nanotube-reinforced composite with functionally graded variation interphase DOI : 10.1016/j.compstruct.2013.04.029
  • 2012
    Cutting simulation capabilities based on crystal plasticity theory and discrete cohesive elements DOI : 10.1016/j.jmatprotec.2011.12.001
  • 2011
    On methodologies inside two different commercial codes to simulate the cutting operation DOI : 10.4028/www.scientific.net/AMR.223.162
  • 2011
    Towards a physical comprehension of material strengthening factors during macro to micro-scale milling DOI : 10.5755/j01.mech.17.1.210
  • 2011
    FE-model for Titanium alloy (Ti-6Al-4V) cutting based on the identification of limiting shear stress at tool-chip interface DOI : 10.1007/s12289-010-0986-7
  • 2011
    Chip formation in orthogonal cutting considering interface limiting shear stress and damage evolution based on fracture energy approach DOI : 10.1016/j.finel.2011.02.016
  • 2009
    A study on airflow field of super-high speed pectination grinding wheel based on PIV
  • 2009
    Research and development of collaborative design system based on WEB
  • 2009
    The design and manufacture of Quick-point grinding wheel DOI : 10.4028/www.scientific.net/KEM.416.365
  • 2008
    A study of the effects of friction coefficient on chip formation based on hard turning thermo-mechanical model DOI : 10.1109/CCDC.2008.4598264
  • 2008
    Research of modeling technology of 5-axis virtual machine tools based on VERICUT
  • 2008
    Measurement of the residual stress distribution in a thick pre-stretched aluminum plate DOI : 10.1117/12.819625
  • 2008
    Measurement of residual stress distribution in pre-stretched thick aluminum plate
  • 2008
    Effects of heat fraction on chip formation based on hard turning thermo-mechanical model
  • 2008
    High speed grinding technology of engineering ceramics
  • 2008
    The experiment method of the study on the airflow field around the grinding wheel in super-high speed based on PIV
  • 2007
    Application of FSM to open CNC system

PhD supervision

  • 2024 Development of numerical methods for simulating the machining process of a part produced by additive manufacturing VIDANA GAMACHCHIGE Eroshan Sandeepa Gamage
  • 2023 Numerical modeling of precipitation and optimization of in-situ heat treatment in the laser powder bed fusion process for aeronautical applications DUCOTTET Sylvain
  • 2022 Multiphysics simulation at the scale of the melt pool in L-PBF additive manufacturing of 316L stainless steel: thermo-fluid flows, grain growth, and crystal viscoplasticity LI Zixuan
  • 2022 Coupling between grain structure and mechanical behavior in macroscopic modeling of L-PBF additive manufacturing VO Trung-Chien
  • 2021 Multi-scale study of the additive manufacturing of polyamide-12 using the L-PBF process: from experimental characterization to numerical simulation XU Zhongfeng
  • 2018 Study of the appearance of recrystallized grains in single-crystal nickel-based superalloys for turbine blade applications HAZEMANN Emile
  • 2018 Numerical simulation of the DED additive manufacturing process: complete incremental thermomechanical resolution and reduced-order models KEUMO TEMATIO Joël
  • 2018 Multi-scale modeling of the Wire Arc Additive Manufacturing (WAAM) process: from the CMT cycle to large-scale parts. RAVIX Lucas
  • 2017 Development of high-temperature mechanical characterization tests with non-contact instrumentation. Application to the identification by inverse analysis of the behavior of the nickel-based superalloy In718 under additive manufacturing conditions by the L-PBF process. GAO Feng